Swannanoa, North Carolina  ·  AS9100D & ISO 9001:2015

Appalachian Tool
& Machine, Inc.

Precision machining, specialty tooling and subcontract manufacturing for aerospace, energy and defense customers — nearly 40 years of family-run craftsmanship behind certified quality systems with zero audit deficiencies.

Ø70″Turning capacity
96″Max part length
45,000 ft²Plant on 15 acres
AS9100DZero deficiencies

Our Capabilities Download Brochure

Precision work, from a screw to a 70″ bore

We machine complex components in low-volume high-mix and high-volume low-mix environments. Materials range from steel and aluminium alloys through titanium and Inconel. Our customers include government-contracted high-tech programmes and commercial production alike.

Finished part envelopes run from the size of a screw up to Ø70″ turning on our vertical lathes, 96″ length between centres on our big-bed lathe, and Ø19.7″ × 11.8″ parts on our 5-axis machining centre.

Tooling & Fixturing

Purpose-built tooling, fixtures and gauges for aerospace programmes.

Subcontract Work

Reliable subcontract machining for prime contractors and integrators.

Small Production Runs

Short-run and prototype production with fast turnaround.

Turn-Key Cellular MFG

Complete turn-key cells — machining, assembly and inspection.

Why Appalachian Tool

Capability that shows up in the part, not the brochure

01 · Turning

Dual-spindle, done-in-one

Three twin-spindle turning centres let us run two operations in a single setup — shorter cycle times, fewer fixtures, tighter tolerances.

02 · Swiss

Live-tool Swiss turning

Bar-fed Citizen Cincom L32 with main and back spindle plus rotary tools — high-volume small parts with milled features in one pass.

03 · Milling

Large-table 3-axis milling

Okuma MILLAC 1052V: 86.6″ × 41.3″ table, BT50 spindle and ~100″ X travel for genuinely large parts.

04 · 5-Axis

Okuma Genos M460V-5AX

30″ × 18″ × 18″ travel at 15,000 rpm, handling parts to Ø19.7″ × 11.8″ with full simultaneous 5-axis motion.

05 · Grinding

CNC ID/OD grinding

DMG Mori Vertical Mate 85 and Campbell CNC grinders for precision bore and surface work.

06 · Quality

Integrated inspection

Two CMMs, Cordax RS-50 and a full gauge suite supporting every machining process.

A certified shop

We operate from a 45,000 square foot facility on 15 acres in Swannanoa, North Carolina. Our quality system is certified to AS9100D and ISO 9001:2015, with our most recent audit recorded at zero deficiencies. Certification has been continuous since 2012.

Certificate documents are available on the contact page.

Who we work with

Built for aerospace, energy and defense supply chains

Appalachian Tool & Machine supports prime contractors, Tier 1 suppliers and engineering teams that need machined parts, fixtures and tooling without long lead times. Most of our work is low volume and high variety: one-off prototypes, replacement components for aging equipment, and short production runs that bigger shops will not take on.

Aerospace

Flight-critical components

Machined parts and tooling for aerospace programmes, run under AS9100D controls with full traceability and inspection records.

Energy

Power and process equipment

Components for power generation, process piping and heavy industrial equipment, including large-diameter turning work on vertical lathes.

Defense

Government-contracted work

Tooling, fixturing and subcontract manufacturing for defense programmes, alongside commercial production on the same shop floor.

Common questions

What customers ask before they call

How large a part can you machine?

Turning work goes up to Ø70″ diameter on our vertical lathes, and parts up to 96″ in length between centres on the Monarch manual lathe. CNC turning swing reaches Ø39.4″ and our largest milling table is 86.6″ × 41.3″.

Do you take small or one-off jobs?

Yes. Low-volume, high-variety work is our specialty — prototypes, replacement parts and short production runs that larger shops often decline.

What certifications do you hold?

AS9100D and ISO 9001:2015, certificate 19578, valid through 07 June 2027. Certification has been continuous since 2012 with zero audit deficiencies.

What materials do you machine?

Steel, aluminum, titanium, Inconel and other aerospace alloys, plus castings and specialty materials across turning, milling, grinding and boring work.